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Custom Fitted Hats & Flexfit Hats

Design Fitted Hats Online. No Minimums or Setups.


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YYouth Size
HHHis/Hers
FTFastest Shipping Options
AYAdult & Youth
Custom Flexfit Adult Twill Cap
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AY
S/M, L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Richardson PTS30  Lite R-Flex Cap
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XS/S - L/XL
No Minimums
customize from $19.99 to $35.99
No Minimum Quantities
Custom Flexfit Adult 6-Panel Trucker Hat
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1 Size
No Minimums
customize from $16.99 to $29.99
No Minimum Quantities
Custom Flexfit Pro Adult Baseball On Field Cap
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S/M, L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Port Authority Flexfit Mesh Back Cap
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S/M, L/XL
No Minimums
customize from $16.99 to $29.99
No Minimum Quantities
Custom Flexfit V-Flexfit Cotton Twill Cap
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S/M, L/XL
No Minimums
customize from $16.99 to $30.99
No Minimum Quantities
Custom Port Authority® Pique Mesh Cap
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S/M, L/XL
No Minimums
customize from $15.99 to $28.99
No Minimum Quantities
Custom Pacific Headwear Adult Twill Stretchfit Cap
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XS - L/XL
No Minimums
customize from $17.99 to $31.99
No Minimum Quantities
Custom Nike Dri-FIT Stretch Mesh Sandwich Bill Cap
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S/M - L/XL
No Minimums
customize from $27.99 to $49.99
No Minimum Quantities
Custom Richardson PTS20 Pulse R-Flex Cap
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XS/S - L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Pacific Headwear Trucker PacFlex® Mesh Hat
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XS - L/XL
No Minimums
customize from $21.99 to $32.99
No Minimum Quantities
Custom Flexfit NU® Adjustable Cap
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1 Size
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Flexfit Sustainable Polyester Cap
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S/M, L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Pacific Headwear M2 Performance PACFLEX Contrast Cap
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XS - L/XL
No Minimums
customize from $19.99 to $36.99
No Minimum Quantities
Custom Pacific Headwear Perforated F3 Performance Flexfit® Cap
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XS - L/XL
No Minimums
customize from $20.99 to $37.99
No Minimum Quantities
Custom New Era® - Structured Stretch Cotton Hat
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S/M - L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Pacific Headwear Premium M2 Performance Trucker Flexfit® Cap
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XS - L/XL
No Minimums
customize from $20.99 to $37.99
No Minimum Quantities
Custom Pacific Headwear M2 Performance PacFlex Cap
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XS - L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Pacific Headwear Premium P-TEC Flexfit® Cap
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XS - L/XL
No Minimums
customize from $20.99 to $37.99
No Minimum Quantities
Custom Richardson 110 Trucker R-Flex Hat
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S/M, L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Flexfit Adult Twill Hat
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S/M, L/XL
No Minimums
customize from $20.99 to $37.99
No Minimum Quantities
Custom Pacific Headwear D-Series Trucker Flexfit® Cap
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XS - L/XL
No Minimums
customize from $19.99 to $36.99
No Minimum Quantities
Custom TravisMathew Rad Flexback Cap
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S/M, L/XL
No Minimums
customize from $39.49 to $62.99
No Minimum Quantities
Custom New Era® Shadow Stretch Mesh Cap
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S/M - L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Nike Stretch-to-Fit Mesh Back Cap
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S/M - L/XL
No Minimums
customize from $36.49 to $57.99
No Minimum Quantities
Custom New Era® Stretch Mesh Contrast Stitch Hat
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S/M - L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
YOUTH
Custom New Era® Youth Stretch Mesh Cap
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YAY
2 Sizes
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Outdoor Cap The Reevo
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M/L, L/XL
No Minimums
customize from $12.99 to $22.99
No Minimum Quantities
Custom Richardson 865 R-Flex Multicam Cap
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S/M, L/XL
No Minimums
customize from $21.99 to $39.99
No Minimum Quantities
Custom Richardson 487 Official Pulse R-Flex Cap
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S/M, L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Richardson 485 Referee Pulse R-Flex Cap
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S/M, L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom New Era® Interception Hat
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S/M - L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom OGIO® Circuit Cap
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S/M, L/XL
No Minimums
customize from $17.99 to $31.99
No Minimum Quantities
Custom Flexfit Ultrafiber Mesh Hat
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S/M, L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Flexfit Cool & Dry Tricot Cap
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1 Size
No Minimums
customize from $17.99 to $31.99
No Minimum Quantities
Custom Flexfit Premium 210® Flat Bill Cap
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S/M, L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Flexfit One Ten Adult Wool Blend Flat Bill Cap
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1 Size
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
YOUTH
Custom Flexfit Youth Twill Cap
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YAY
1 Size
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Pacific Headwear AC2 Performance D-Series Flexfit® Cap
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XS - L/XL
No Minimums
customize from $20.99 to $37.99
No Minimum Quantities



Treat your sports team, employees, or customers to comfortable and fashionable custom-fitted hats. Choose a modern style that fits snugly on anyone's head from a range of custom Flexfit hats, all known for their signature athletic look. Styles including adult twill, baseball caps, trucker hats from top brands such as Richardson, Port Authority, and Pacific Headwear are available for personalization. Once you have selected your choice of hat and brand, you can create a design with your logo embroidered on the front. Use the online design tool to complete and preview your design.



Custom Fitted and Flexfit Hats Frequently Asked Questions

What are your popular fitted hat brands?

We carry custom fitted hats from top brands such as New Era, Nike Golf, TravisMathew, Port Authority, Pacific Headwear, and Richardson.

What are your top-selling Flexfit caps?

How do I order Flexfit hats?

To start ordering custom Flexfit hats, follow these steps:

  1. Go to the product page of the Flexfit hat you like and choose your preferred hat color.
  2. Choose a decoration option. You may choose embroidered or blank, depending on your preferences.
  3. Indicate the quantity and sizes you need.
  4. Click "Start Designing" to customize your Flexfit hat. In the Online Designer, you can upload your file, edit, and use our free design templates to create your own unique design.
  5. Contact our sales team at 877-535-564 from 8 a.m. to 6 p.m. EST (Monday to Friday) for help with your fitted hats design and choose between standard or rush delivery options for your custom-fit caps.

Can I order multiple quantities and colors and still receive a quantity discount?

Provided that you apply the same design across all hats, we can offer you the same bulk discount as advertised even if you need multiple colors or complementary men's and women's styles. Contact us at 877-535-5646 for assistance.

Is there a minimum number of fitted hats I must order?

Most of our personalized fitted hats don't require a minimum order quantity. However, the Apollo Cool Mesh Fitted Hat has a minimum order requirement of 12 pieces for the transaction to push through.

How do I track my order?

Visit the Track Your Order page and input the order number to get the latest status. You'll also need to indicate your email address.

Do you offer any sample designs?

Yes, we do. Take a look at our wide selection of embroidery design templates to see sample designs available for your custom Flexfit hats.

Can I customize fitted hats with my logo?

Yes, you can upload your logo directly to our site. If you need to combine more elements, our Online Designer will let you add multiple files and templates. The clipart library is also available for those who need it.

Where can I place my designs or logo on the fitted hats?

The standard locations for a custom fitted hat design are:

  • Front
  • Left panel
  • Right panel

Which file format should I send for logos?

When sending logos to our site, please ensure they are saved in any of the following file formats: AI, EPS, PDF, SVG, CDR, PNG, JPG, TIF, GIF, or BMP.

Can I see my design before you customize my Flexfit hats?

Yes, you can. You can preview your design by either uploading it to our site or using our Online Designer. You can also give our team a call at 877-535-5646 to request a digital proof of your design. We'll then email you a virtual proof of your design in PDF format.

What is the difference between a fitted hat and other hat types?

Fitted caps have closed backs and have no mechanism to adjust the size of the hat. They're also made of a stretchable fabric that wraps snuggly around your head and are more suitable if you're going for a casual look.

How do custom fitted hats ensure a snug and comfortable fit for anyone's head?

Custom-fitted hats ensure a snug and comfortable fit for anyone's head by providing various size options and adjustable features like stretchable materials or adjustable straps.

How do I care for my fitted or Flexfit hat to ensure it lasts a long time?

To ensure that your fitted or Flexfit hat lasts a long time, use only cool water when washing it. Please avoid using any bleaching agents as these could damage the fibers of your cap. Finally, make sure that you never use fabric softener because this can leave residue on your cap's fabric.

Do you offer other hat types?

Yes, we offer a variety of hats, including trucker hats, beanies, golf hats, and more. See our full selection of custom hats.







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